LiPo battery has puffed up: stop using it and handle it safely

Do not charge or use a swollen LiPo cell. Put it somewhere safe and arrange disposal.

What the message means

Swelling means gas has built up inside from damage, overcharge, overdischarge or age. A swollen cell can heat and catch fire.

Fix it in this order

  1. Disconnect it and stop using it.
  2. Do not puncture, squeeze or charge it.
  3. Store it on a non-flammable surface, away from people and flammable items.
  4. Take it to a battery recycling collection point.
  5. Do not throw it in ordinary rubbish.
  6. Check your charger settings and cell count before the next pack.

Why it happens

A swollen LiPo battery has built up gas inside, usually after overcharging, deep discharge, damage or age. A swollen cell can catch fire.

Stop using and charging it. Do not puncture, squeeze or tape it. Keep it on a non-flammable surface away from anything that burns, and take it to a battery recycling point. Do not put it in household waste.

If you see this, do this

You seeDo this
Slightly puffed packRetire it.
Hot or smoking cellMove away and keep clear.

LiPo charger, BMS cut-off.

Last reviewed: November 2026. These are the usual causes and the order that finds them fastest. Test on your own board; clones and cables differ.