Use brass heat-set inserts for screws you tighten more than once.
What the message means
Plastic threads wear out when a machine screw is turned in and out. A metal insert or a nut gives a strong, repeatable thread.
Fix it in this order
- Design a hole for a heat-set insert as the maker advises, and press it in with a soldering iron.
- Or design a hexagonal nut trap so a nut holds the screw.
- Use screws long enough to engage several turns.
- Pre-drill the hole with the right size for a self-tapping screw.
- Do not over-tighten the screw.
- Print the part with enough walls around the hole.
Why it happens
A printed thread is a few layers of plastic, so the screw cuts into soft material and wears it away each time you turn it. A brass insert melted into the part gives a metal thread that survives many cycles. Insert makers publish a recommended hole diameter and depth, and the hole has to be slightly smaller than the insert body so the plastic flows around its knurling. Use their figures, and press the insert in straight, with the iron just hot enough to soften your plastic.
A nut trap is the simpler alternative: a hexagonal pocket holds a standard M3 nut so the screw threads into metal, with no iron needed.
If you see this, do this
| You see | Do this |
|---|---|
| Thread strips after a few uses | Use inserts. |
| Part cracks near the hole | More walls, less torque. |
Related
Last reviewed: November 2026. These are the usual causes and the order that finds them fastest. Test on your own board; clones and cables differ.
Why this happens
A thread printed in plastic is only a few layers of material, so a metal screw cuts into soft plastic and wears it away with each turn. After a few cycles, the thread no longer holds. Brass heat-set inserts are pressed into a slightly undersized hole with a hot soldering iron. The plastic melts around the knurled outside of the insert and sets again, locking it in. The thread is then metal.
Insert dimensions vary by maker, so the hole size must come from the supplier’s data. For M3 inserts this is often around 4 mm, but check yours. A nut trap is simpler: a hexagonal pocket sized for a standard M3 nut, which is 5.5 mm across the flats and 2.4 mm thick, with a little clearance. Engagement matters either way: M3 has a thread pitch of 0.5 mm, so every 6 mm of engagement is 12 turns.
How to confirm the cause
- Measure the printed hole with calipers and compare it with the insert’s recommended hole size. Holes print slightly small in many printers.
- Do a test fit with a spare insert. It should start without force and need the hot iron to sink in.
- Subtract the thickness of the part being clamped from the screw length. That leaves the engagement in the print or insert.
- Look at how it failed. A stripped thread means too little thread or too much torque, and a split wall means the walls around the hole are too thin.
- Check the print orientation. A vertical hole prints as stacked rings, and a horizontal hole is weaker across the layers.
Worked example
Checking the engagement of a screw into a printed part, with example numbers:
M3 x 10 screw through a 3 mm bracket:
engagement = 10 - 3 = 7 mm
thread pitch 0.5 mm -> 7 / 0.5 = 14 turns of thread
Nut trap check: M3 nut 5.5 mm across flats + 0.2 mm clearance = about 5.7 mm pocket
Insert: use the hole size on the supplier's data sheet, and push it in
with the iron straight, stopping when it sits flush.Common mistakes
- Pressing the insert in crooked, or pushing it deeper than flush.
- Using too hot an iron so the plastic runs and the hole fills.
- Making the hole too big, which lets the insert pull out.
- Putting the hole in a wall that is only one or two lines thick.
- Tightening a self-tapping screw until the plastic strips, in a part that you will take apart often.
If this did not fix it
- Layer adhesion: a part that splits along a layer line needs different orientation or temperature.
- A screw that bottoms out before the clamping force builds will seem to strip. Check the length.
- Warped parts do not seat flat, so the screws load the plastic unevenly.